Recycling Renegade

by

Editorial Policy

Published on

Last updated on

Photo: Sustana

[O]ne of the most commonly cited reasons to explain why we have so many single-use paper cups filling up landfills is that it’s difficult and expensive to recycle the cups due to the plastic coating that prevents the paper from getting soggy. Starbucks took it upon itself to prove that idea wrong.

In a story Fast Company reported last week, the company took 25 million excess inventory cups that were otherwise destined for the landfill and brought them to Sustana, a paper mill in Wisconsin, to demonstrate that paper cups can be recycled cost-effectively.

Sustana used a process that mixes water with the old cups and grinds them using a seven-foot-tall corkscrew, and then screened and washed to fully separate the fiber from the plastic lining. The fibers were then made into sheets and sent to WestRock packaging company to be made into paperboard. A third company, Sera, printed the paperboard with Starbucks’ logo and shaped into new cups.

“The ultimate vision of the Starbucks sustain partnership is to provide a full, closed-loop, zero-waste solution,” says Fabian de Armas, chairman and CEO of Sustana.

The pilot program’s success is being used to demonstrate the proof of concept and encourage more mills to accept paper cups.

“We hope this project will convince more mills across the country to be open to accepting paper cups in their recycle streams, a required step to scaling the operation to more municipal recycling service programs,” says Rebecca Zimmer, Starbucks’ global director of environment.

Share This Article

Fresh Cup Staff

Join 12,500+ coffee leaders and get top stories, deals, and other industry goodies in your inbox each week.

This field is for validation purposes and should be left unchanged.


Other Articles You May Like

The South India Coffee Company Bet on Excelsa Before Anyone Was Listening

Between 2021 and 2025, India experienced an added 30 days of coffee-harming heat per year due to climate change—and it wasn’t alone. Together, the 25 countries that grow 97% of the world’s coffee experienced…
by Sohel Sarkar | August 5, 2026

‘Cold Brew’ Is Now in the Dictionary. What Does That Say About Contemporary Coffee Culture?

Last year, “cold brew” was added to Merriam-Webster’s Collegiate Dictionary. Here’s how that happened—and what it reveals about shifting coffee consumption habits.
by Emily Joy Meneses | July 29, 2026

A Decade-Old Kenya Kiriani Showcases the Possibilities of Frozen Coffee

A growing number of roasters are freezing green coffee to preserve freshness and quality. In February, Passenger Coffee released a coffee that had been frozen 10 years earlier.
by Fionn Pooler | June 12, 2026

Take the 2025 Fresh Cup Reader Survey

Your voice can shape the future direction of Fresh Cup. Share your thoughts in our reader survey for a chance to win prizes.
by Garrett Oden | August 29, 2025